Hi there, I’m not very familiar with overly aggressive bunnies, but I do think you should put bonding on hold for a while. This negative behaviour keeps being reinforced everytime they have another fight. This might be completely wrong, but I would suggest starting from scratch. Remove them from each other’s sight and smell, to different rooms if possible, for at least two weeks so they can forget their fights. I actually think you should seperate them completely for another month, as their hormones can stay active for two months after spaying. Then I would put their cages next to each other again, right from the start.
The burrowing at the cage is kind of normal, give it a week to see if that gets less and if it does, great! Lying next to the cage of the other is also good. Remember not to put the cages so close that they can hurt each other through the bars at all. I would keep them like that for a month or two even, and note their behaviours. Some bunnies calm down with time, others just get more and more angry. Have you tried swapping them to each other’s cages every day? It’s good for them to get used to living with the other’s scent. Remember another thing, if the bathroom doesn’t work, try the empty, dry bath tub. If that doesn’t work, try an xpen on the kitchen floor, even outside, as long as it’s completely new to each bun and you can still quickly stop any fight. If something’s not working, change it. Maybe put a neutral (not smelling of either) litterbox with some hay in there with them, give them something else to focus on than each other. Try talking to them in a soothing way or even singing to them while petting them calmly. It’s important for you to be calm during bonding, because they will pick up on your stress and associate the other bunny with that. This last bit is the hardest part of bonding, for me.
If all else fails, see if you can get some Pet Remedy to relax them a bit. I’m actually soon to bond three pairs together and have started them on a bit of pet remedy, as there have been quite a few fights in the past.
Regarding fighting and nipping: A little nipping is okay, humping is okay (keep it to 5 seconds maximum then gently remove the top bun and put them alongside each other, you could even try gently petting the bottom bun if she doesn’t seem to like the humping). If there seems to be too much humping going on, gently stop it before it starts for 20 minutes or so, as excessive humping can make the humpee angry and lead to a fight. All of these things are okay as long as they don’t lead to circling or chasing. Always stop circling or chasing as these two behaviours usually lead to a full blown fight. You want to avoid a full on jumping in the air, ripping out each other’s fur fight at all costs as this sets your bonding back by about a week each time. Also don’t allow reverse humping (humping someone’s head) as a bite down there can be quite horrific.
Always end a bonding session on a positive note (this can even just mean they’re ignoring each other) and give them each a small treat so they start to associate each other with good things. Keep bonding sessions short at first, 15 minutes max until you see improvement. If you do stress bonding, try stressing them on a car ride, then straight back in the cage for the first two or three times before putting them in neutral territory after the car trip.
Even though I do believe any two buns can be bonded given enough time and patience, not everyone has the time or patience required to do it. My advice is not to give up too soon on them ever being bonded. Bunnies can hate each other today and three days/weeks later, they’re inseperable. Just focus on the positives and try to avoid the negatives. Sorry for my long answer.